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Pin Gate Nozzle

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Manifold

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Hot runner Controllers

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  Card
  Classic
  Touch
  2 zones
Electric Heaters to hot runner system
  Coiler
  Tubular flex

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  High concentration cartridges
  special coilers
  Split core cartridge
Infrared heaters

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  Infrared
  Ceramic
  Quartz lamp
  Quartz infrared
Cartridge Heaters
  Cartridge Heaters

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  Split-Sheath Cartridge Heaters
Pressure transducer
  Transducer
  Controller
Melt Pressure Gauge
Temperature Controller
  Pyrometer
Thermocouple
  Thermocouple head & terminal block
  Surface temperature probe series
  Thermocouple extension wire
  Special thermocouple extension wire
  Thin film platinum resistance   temperature detector
Flex Silicon  and Drum Heaters
  Drum Heaters
  Flex Silicon
Female and male plug for heaters
  Female plug
  Male plug
Terminal block ceramic Connector
  High Temperature Porcelain
  CeramicTerminal Block
  Plug for band heater
Electric wire
  Nickel wire
  Cable Siliconised
Flex conduit tube
  Flexible pipe
Micanite
  Mica
Ceramic Components for Electric Heaters

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  Ceramic insulators
Over braid metal
  Malla metallica
Nichrome
  Metal Alloys
Stainless Steel Tube
  Steel pipe
  Incoloy
  Inconel
Fiberglass tube
  Lining fiberglass spaghetti
Plastic Machines and equipment industrial
  Plastic machines
  Electrical equipment in general
High temperature terminals
  High temperature terminals
General electric heaters
  Cartridges
  Tubes
  Bands

Split-Sheath Cartridge Heater

The expandable cartridge Heaters solve two major problems with conventional high density compressed heaters, poor durability fit and proper fit extraction, improving the accuracy of the temperature with hundreds of termination.

With the expandable cartridge heaters we join for the first time the best of the common cartridge heater with a cartridge and an adaptive tuning quick and easy removal.

The quality of the materials

The Expandable Heaters are manufactured with an internals compacting system of all its components in order to increase their lifetime. The Nickel/Chrome 80/20 conductor wire is introduced into the cavities of a ceramic body which focuses the suitable separation in order to obtain a better isolation. Fully coated with magnesium oxide of high purity grain sized controlled to ensure the complete cartridge Expan filled. Later a compacting process and a rectification of surface until calibrated the desired size. And finally, a rigorous quality control that guarantees the best operation of the cartridge.

  • Nickel/Chrome 80/20 conductor wire, melting point 1400ºC
  • Grain sized Magnesium oxide
  • Hard refractory paste
  • Conducting wire
  • Stainless Steel AISI 304/316/321/INCOLOY
  • Ceramic core
  • Hard ceramic head

The Expandable Heaters consist of a compressed cartridge heater of a high performance and made with the best materials with the particularity of being able to expand itself thanks to the fork-shaped tensioned in a point that allow the expansion and retraction of the cartridge.

complete heating system


At the contraction process the Expandable Heaters comes back to its original status, facilitating easy removal of the orifice, with the subsequent advantages like not having to drill again the mould, reuse them in other locations, reduce the stock since it will have the same diameter for different drills, etc.
In the expansion process the expandable cartridge fits the walls of its housing, providing the correct transmission of the temperature, and avoiding the "oven effect" that occurs in other types of cartridge poorly dimensioned with respect to diameter and housing. The drills that for any other circumstances are oversized have with the expandable heaters the best solution to allow more adjustment tolerance.

Technical data

Voltage (V) 120 - 130 - 240 - 380 - 400
Power tolerance(w)* + 5 % - 10 %
Power Depends on the dimensions
Length Tolerance ± 3% maximum 20mm
Standard Diameter's Tolerance -0.01 mm
Leakage current* <=0.5mA a 253 v.
Isolation* >=5 MΩ a 500 V
High voltage heaters* 1500V to > 24V Operating voltage
500V to > 24V Operating voltage
Tube material Stainless Steel
Wire NiCr 8020
Melting temperature 750º C

Uniform heating system

The Expandable Heaters are made with just one heating wire spring shaped that has more quantity of wire than any other model of cartridge heater. We obtain, this way, a uniform heating throughout the whole perimeter, with no kinds of cold areas or with different temperatures.

  • 1.- Compressed high charge cartridge heater thermography.
    It is observed various cold areas, especially in the centre of the heater from 250 mm.
  • 2.- Ordinary bipartite cartridge heater thermography
    It is observed cold spots at the end of the connections .This does not uniformly heated mould or application.

 

 

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